A
Driven Sprocket Support, Reverse Band & 2nd Clutch
31
41
30
50
85
57
B
3rd & Input Clutches
33
86
35
34
39
58
32
42
C
Planet Sets, 2-1 Coast & Forward Bands
98
80
51
52
68
930
D
Final Drive Assembly
47
91
48
45
46
92
E
44
78
97
24
77
76
49
93
36
55
20
18
17
16
1
2
94
37
23
43
95
62
63
22
75
F
Valve Body & Solenoids
8
72
21
7
67
74
71
70
73
overhaul kits
| NO | PART # | DESCRIPTION | SIZE | YEARS | QTY |
|---|---|---|---|---|---|
| Kit | 40000K | Overhaul Kit 4T65E Does Not Contain Side Cover Gasket 40112 or Oil Dam | Transtec | 97-ON | 1 |
master kits
| NO | PART # | DESCRIPTION | SIZE | YEARS | QTY |
|---|---|---|---|---|---|
| Kit | 40000KM | Master Kit 4T65E* Contains Overhaul Kit, Side Cover Gasket, Oil Dam, All Frictions & Pistons | 97-03 | 1 | |
| Kit | 40002KM | Master Kit 4T65E* Contains Overhaul Kit, Side Cover Gasket, Oil Dam, All Frictions & Pistons | 03-ON | 1 | |
| Kit | 40004KM | Master Kit with Bands 4T65E | 03-ON | 1 |
If Vehicle is a Volvo S80 between 2001 and 2003 please check year carfeully as there are inconsistencies between the actual and registered years for this model
gaskets
| NO | PART # | DESCRIPTION | SIZE | YEARS | QTY |
|---|---|---|---|---|---|
| Kit | 40120K | Valve Body Gasket Kit, Volvo | 97-ON | 1 | |
| 1E | 40100 | Pan Gasket | 97-ON | 1 | |
| 2E | 40112 | Side Cover Outer Bonded Gasket | 97-ON | 1 | |
| 7F | 40124 | Upper Channel Plate Gasket (Updated) | 97-ON | 1 | |
| 8F | 40126 | Lower Channel Plate Gasket (Updated) | 97-ON | 1 |
rubber components
| NO | PART # | DESCRIPTION | SIZE | YEARS | QTY |
|---|---|---|---|---|---|
| 16E | 40170 | Side Cover Inner Lathe Cut Seal | 97-ON | 1 | |
| 18E | 35172 | Filler Tube Seal | 97-ON | 1 | |
| 24E | 38210 | Filter Seal | 97-ON | 1 |
seals
| NO | PART # | DESCRIPTION | SIZE | YEARS | QTY |
|---|---|---|---|---|---|
| 20E | 40200 | Converter Seal | 43.7 ID x 82.2 OD x 10.30mm | 97-ON | 1 |
| 21F | 40212 | Lefthand Axle Seal All | 34.5 ID x 57.1 OD x 16.30mm | 97-ON | 1 |
| 22E | 40210 | Righthand Axle Seal Volvo | 44 ID x 73 OD x 10.00mm | 97-ON | 1 |
| 22E | A32206 | Righthand Axle Seal (Exc Volvo) | 34 ID x 55 OD x 14.90mm | 97-ON | 1 |
| 23E | 33210 | Manual Shaft Seal | 12 ID x 19 OD x 8.80mm | 97-ON | 1 |
friction plates
| NO | PART # | DESCRIPTION | SIZE | YEARS | QTY |
|---|---|---|---|---|---|
| Kit | 40300K | Friction Module | 03-ON | 1 | |
| 30A | 40314 | 2nd Clutch | 138.8 OD x 1.85mm x 42T | 97-ON | 6 |
| 32B | 40316 | 3rd Clutch Internal Teeth | 111.8 OD x 2.00mm x 32T | 97-ON | 5 |
| 33B | 40318 | 3rd Clutch External Teeth | 85.4 ID x 2.00mm x 12T | 97-ON | 5 |
| 34B | 40320 | Input Clutch | 118 OD x 1.65mm x 32T | 97-03 | 4 |
| 34B | 40322 | Input Clutch | 118 OD x 1.65mm x 30T | 03-ON | 4 |
| 36E | 40310 | 4th Clutch Internal Teeth Volvo | 134.9 OD x 1.75mm x 32T | 97-ON | 2 |
| 37E | 40312 | 4th Clutch External Teeth Volvo 90.7 | 90.7 ID x 1.55mm x 6T | 97-ON | 2 |
steel & pressure plates
| NO | PART # | DESCRIPTION | SIZE | YEARS | QTY |
|---|---|---|---|---|---|
| 31A | 40362 | 2nd Clutch | 98.55 ID x 1.80mm x 36T | 97-ON | 5 |
| 31A | 40362X | 2nd Clutch | 98.55 ID x 2.20mm x 36T | 97-ON | AR |
| 35B | 40366 | Input Clutch | 89.33 ID x 1.90mm x 26T | 97-ON | 3-4 |
| 35B | 40366S | Input Clutch | 89.33 ID x 1.25mm x 26T | 97-ON | AR |
| 37E | 40360 | 4th Clutch 2.10mm | 89.2 ID x 2.10mm x 3T | 97-ON | AR |
| 39B | 40368 | Input Clutch Waved Plate | 89.33 ID x 1.00mm x 26T | 97-ON | 1 |
| 41A | 40382 | 2nd Clutch Apply Plate 3.8mm | 98.55 ID x 3.80mm x 36T | 97-ON | 1 |
| 41A | 40396 | 2nd Clutch Pressure Plate 5.7mm | 98.55 ID x 5.70mm x 36T | 97-ON | 1 |
| 42B | 40398 | 3rd Clutch Pressure Plate 3.9mm | 85.6ID x 3.90mm x 18T | 97-ON | 1 |
bushes
| NO | PART # | DESCRIPTION | SIZE | YEARS | QTY |
|---|---|---|---|---|---|
| Kit | 40400K | Bush Kit | 97-ON | 1 | |
| 43E | 40410 | Converter Bush | 97-ON | 1 | |
| 44E | 37411 | Stator Shaft Bush | 97-ON | 1 |
thrust washers & bearings
| NO | PART # | DESCRIPTION | SIZE | YEARS | QTY |
|---|---|---|---|---|---|
| Kit | 40450K | Bearing Kit | 97-ON | 1 | |
| Kit | 40452K | Thrust Washer Kit | 97-ON | 1 | |
| 45D | 40495 | Reaction Drum to Internal Ringear Bearing | 97-ON | 1 | |
| 46D | 40497 | Internal Gear to Park Gear | 43.1 ID x 69.3 OD x 3.80mm | 97-ON | 1 |
| 47D | 40496 | Sungear to Differential Bearing 59.77mm OD | 59.77 OD | 97-ON | 1 |
| 48D | 40495 | Differential to Case Bearing (With Bearing Housing) | 97-ON | 1 | |
| 49E | 40480 | Turbine Shaft Support Bearing | 45.75 ID x 52 OD x 15.75mm | 97-ON | 1 |
bands
| NO | PART # | DESCRIPTION | SIZE | YEARS | QTY |
|---|---|---|---|---|---|
| 50A | 40504 | Reverse Band | 97-ON | 1 | |
| 51C | 40506 | 2-1 Coast Band | 97-03 | 1 | |
| 51C | 40508 | 2-1 Coast Band Hi Energy | 04-ON | 1 | |
| 52C | 40500 | Forward Band | 97-ON | 1 |
pistons
| NO | PART # | DESCRIPTION | SIZE | YEARS | QTY |
|---|---|---|---|---|---|
| 57A | 40575 | 2nd Clutch Piston | 97-ON | 1 | |
| 58B | 40577 | 3rd Clutch Piston | 97-ON | 1 | |
| 62E | 40585 | 2-3 Accumulator Piston Aluminium Replacement | 97-ON | 1 | |
| 63E | 40585 | 1-2 Accumulator Piston Aluminium Replacement | 97-ON | 1 | |
| 67F | 40580 | 3-4 Accumulator Piston | 97-ON | 1 |
springs & one way clutches
| NO | PART # | DESCRIPTION | SIZE | YEARS | QTY |
|---|---|---|---|---|---|
| 68C | 40660 | 1-2 Roller Clutch | 97-ON | 1 | |
| 664F | 40664 | 3-4 Accumulator Inner Spring | 97-ON | 1 | |
| 668F | 40668 | 3-4 Accumulator Centre Spring | 97-ON | 1 |
electrical components
| NO | PART # | DESCRIPTION | SIZE | YEARS | QTY |
|---|---|---|---|---|---|
| Kit | 40710K | Solenoid Master Kit * | 97-03 | 1 | |
| Kit | 40712K | Solenoid Master Kit * | 03-ON | 1 | |
| 70F | 34702 | Pressure Control Solenoid Small Body | 03-ON | 1 | |
| 71F | 34710 | TCC Solenoid | 97-ON | 1 | |
| 72F | 40704 | 1-2/3-4 Shift Solenoid (Solenoid A) | 97-ON | 1 | |
| 73F | 40704 | 2-3 Shift Solenoid (Solenoid B) | 97-ON | 1 | |
| 75E | 40736 | Output Speed Sensor (VSS) Volvo 70cm Loom | 02-ON | 1 | |
| 76E | 40726 | Pressure Switch Manifold | 97-03 | 1 | |
| 76E | 40728 | Pressure Switch Manifold | 03-ON | 1 | |
| 77E | 40722K | Wiring Harness | 97-ON | 1 | |
| 78E | 40730 | Internal Inhibitor Switch | 97-ON | 1 | |
| NI | 34700A | Pressure Control Solenoid | 97-ON | Alt |
sundry parts
| NO | PART # | DESCRIPTION | SIZE | YEARS | QTY |
|---|---|---|---|---|---|
| Kit | 40788K | Pressure Regulator Boost Valve Kit | 97-ON | 1 | |
| Kit | 40789K | Oversize Pressure Regulator Valve Kit | 97-ON | 1 | |
| Kit | 40790K | TCC Regulator Apply Valve Kit | 97-ON | 1 | |
| Kit | 40792K | AFL Valve & Sleeve Kit Superior No Tool Required | 97-ON | 1 | |
| Kit | 40792KA | AFL Valve & Sleeve Kit Sonnax | 97-ON | 1 | |
| 80C | 40765 | Oil Dam | 97-ON | 1 | |
| NI | 40780 | 2-3 Shift Valve | 97-ON | 1 | |
| NI | 40782 | 3-2 Shift Valve | 97-ON | 1 | |
| NI | 40784 | 3-4 Shift Valve | 97-ON | 1 | |
| NI | 40786 | 4-3 Shift Valve | 97-ON | 1 | |
| NI | 40795 | 2-3 Accumulator Sleeve Volvo only | 97-ON | 1 |
hard parts
| NO | PART # | DESCRIPTION | SIZE | YEARS | QTY |
|---|---|---|---|---|---|
| Kit | 40982K | Differential Repair Kit Volvo Only | 97-ON | 1 | |
| 85A | 40908U | 2nd Clutch Drum (Used) | 97-ON | 1 | |
| 85A | 40912R | 2nd Clutch (Band) Drum | 97-ON | 1 | |
| 86B | 40914U | Forward Drum with Input Shaft | 97-ON | 1 | |
| 92D | 40964 | Final Drive Sungear | 97-ON | 1 | |
| 93E | 40901 | Pump Assembly | 97-ON | 1 | |
| 94E | 40902 | Pump Drive Shaft | 97-ON | 1 | |
| 95E | 40904 | Turbine Shaft | 97-ON | 1 | |
| 97E | 40938 | 4th Clutch Hub & Shaft | 97-ON | 1 | |
| 97E | 40938U | Hub & Shaft 4th Clutch (Used) | 97-ON | 1 | |
| 98C | 40916U | Front Planet (Used) | 97-ON | 1 | |
| 915C | 40915U | Input Sungear (Used) | 97-ON | 1 | |
| 922C | 40922U | Reaction (Sungear) Drum (Used) | 97-ON | 1 | |
| 924C | 40924U | Forward Band Drum 14 Roller Type Sprag | 97-ON | 1 | |
| 930C | 40930KU | Geartrain 24 Lug Front & Rear | 97-ON | 1 | |
| 930C | 40932KU | Geartrain 12 Lug Front & Rear | 97-ON | 1 | |
| NI | 40965 | INPUT RELECTOR (4T65E) | |||
| NI | 40980U | DIFFERENTIAL UNIT (4T65E) VOLVO USED |
fluids
| NO | PART # | DESCRIPTION | SIZE | YEARS | QTY |
|---|---|---|---|---|---|
| NI | 49991-06 | Lubegard Complete Full Synthetic 5.7 Litre Pack | 05-ON | AR | |
| NI | 49991-20 | LUBEGARD COMPLETE FULL SYNTHETIC (20L) |
