A

Pump

105A_A.jpg
90
10
15

B

C3 Clutch

105A_B.jpg
21
20
50
91

C

Front Planetary Assembly

105A_C.jpg
92

D

C1 Clutch

105A_D.jpg
22
36
93
23
574

E

Counter Drive Gear Assembly

105A_E.jpg
95
94
732

F

Rear Planetary Assembly

105A_F.jpg
96

G

C2 Clutch

105A_G.jpg
97
37
24
25

H

B2 Brake

105A_H.jpg
27
26
69
39
38

J

105A_J.jpg
99
99
55
13
12
980
792
100
986

overhaul kits

NO PART # DESCRIPTION SIZE YEARS QTY
Kit 105000K Overhaul Kit with Bonded Pistons TF-80SC/AF40-6 Transtec 05-ON 1
Kit 105001K Overhaul Kit without Bonded Pistons TF-80SC/AF40-6 Transtec 05-ON 1
Kit 105001KA Overhaul Kit without Bonded Pistons TF-80SC/AF40-6 Precision 05-ON Alt
Kit 105002K Overhaul Kit with Bonded Pistons TF-81-SC, AWF21, AW6A-EL Transtec 06-ON 1
Kit 105003K Overhaul Kit without Bonded Pistons TF-81-SC, AWF21, AW6A-EL Transtec 06-ON 1
Kit 105004K Overhaul Kit with Bonded Pistons TF-80SC (Fits Land Rover & Volvo) Transtec 06-ON 1
Kit 105005K Overhaul Kit without Bonded Pistons TF-80SC (Fits Land Rover & Volvo) Transtec 06-ON 1

gaskets

NO PART # DESCRIPTION SIZE YEARS QTY
Kit 105120K Valve Body Gasket Kit 05-ON 1
Kit 105122K Valve Body Gasket Kit TF-81-SC/AWF21 Mondeo & Mazda 06-ON 1
Kit 105150K Pump Leak Kit 06-ON 1
100J 105100 Valve Body Cover Gasket Except those below 05-ON 1
100J 105102 Valve Body Cover Gasket TF-81-SC/AWF21 Mondeo & Mazda 06-ON 1

rubber components

NO PART # DESCRIPTION SIZE YEARS QTY
15A 105160 Pump O Ring 05-ON 1

seals

NO PART # DESCRIPTION SIZE YEARS QTY
10A 105200 Pump Seal 46.6 ID x 63.2 OD x 6.00mm 05-ON 1
12J 101210 Axle Seal Lefthand Volvo 4WD 40 ID x 63 OD x 8.60mm 05-ON 1
12J 105210 Axle Seal Lefthand Vauxhall, Opel, Saab 35 ID x 54.9 OD x 8.2 x 13.9mm 05-ON 1
12J 105216 Axle Seal Lefthand Citroen, Peugeot, Renault 40 ID x 55 OD x 10 x 13.90mm 05-ON 1
12J 105217 Axle Seal Lefthand Land Rover 42 ID x 66.35 x 10.6 x 18.60mm 05-ON 1
12J 105224 Axle Seal Lefthand Volvo 2WD 43.2 ID x 66.2 OD x 8.60mm 05-ON 1
12J 105224 Axle Seal Lefthand Ford Mondeo 43.2 ID x 66.2 OD x 8.60mm 05-ON 1
12J 105226 Axle Seal TF81SC Lefthand Ford 40 ID x 63 OD x 10.6 x 18.60mm 05-ON 1
12J 105228 Axle Seal TF81SC Lefthand Mazda 43.2 ID x 63 OD x 8.60mm 05-ON 1
13J 105212 Axle Seal Righthand Vauxhall, Opel, Saab 35 ID x 73 OD x 8.1 x 13.90mm 05-ON 1
13J 105216 Axle Seal Righthand Ford Modeo 40 ID x 55 OD x 10 x 13.90mm 05-ON 1
13J 105218 Axle Seal Righthand Inner Land Rover 35 ID x 45.6 OD x 7.00mm 05-ON 1
13J 105218 Axle Seal Righthand Inner Volvo 4WD 35 ID x 45.6 OD x 7.00mm 05-ON 1
13J 105220 Axle Seal Righthand Outer Land Rover 64 ID x 75 OD x 8.00mm 05-ON 1
13J 105220 Axle Seal Righthand Outer Volvo 4WD 64 ID x 75 OD x 8.00mm 05-ON 1
13J 105230 Axle Seal Righthand Inner Volvo 2WD 40 ID x 75 OD x 10 x 13.90mm 05-ON 1
13J 105232 Axle Seal TF81SC Righthand Ford & Mazda 2WD 43.2 ID x 79 OD x 10 x 13.90mm 05-ON 1
13J 105234 Axle Seal TF81SC Righthand Ford & Mazda 4WD 64 ID x 79 OD x 8.00mm 05-ON 1
13J 74210 Axle Seal Righthand Citroen, Peugeot, Renault 40 ID x 63 OD x 9.00mm 05-ON 1
NI 137240 Transmission to Transfer Case Seal 48 ID x 67 OD x 9.00mm 05-ON 1

sealing rings

NO PART # DESCRIPTION SIZE YEARS QTY
Kit 105250K Sealing Ring Kit 05-ON 1

friction plates

NO PART # DESCRIPTION SIZE YEARS QTY
Kit 105300K Friction Kit 05-ON 1
20B 105310 C3 Clutch Reverse, 3rd & 5th 166mm OD x 1.70mm x 54T 05-ON 4
22D 105314 C1 Clutch 1st, 2nd, 3rd & 4th 157mm OD x 1.70mm x 54T 05-ON 7
24G 105318 C2 Clutch 4th, 5th & 6th 160mm OD x 1.65mm x 55T 05-ON 4
26H 105322 B2 Brake 1st, Reverse 185mm OD x 1.70mm x 60T 05-ON 7

steel & pressure plates

NO PART # DESCRIPTION SIZE YEARS QTY
21B 105360 C3 Clutch Reverse, 3rd & 5th 141mm ID x 2.31mm x 36T 05-ON 4
23D 105364 C1 Clutch 1st, 2nd, 3rd & 4th 141mm ID x 1.80mm x 40T 05-ON 7
25G 105368 C2 Clutch 4th, 5th & 6th 143mm ID x 1.80mm x 36T 05-ON 4
27H 105372 B2 Brake 1st, Reverse 173mm ID x 1.70mm x 14T 05-ON 7
36D 105394 C1 Pressure Plate 1st, 2nd, 3rd & 4th 141mm ID x 3.20mm x 40T 05-ON 1
37G 105396 C1 Pressure Plate 143mm ID x 3.00mm x 36T 05-ON 1
38H 105398 B2 Pressure Plate 173mm ID x 5.00mm x 14T 05-ON 1
39H 105399 B2 Apply Plate 173mm ID x 3.00mm x 14T 05-ON 1

bushes

NO PART # DESCRIPTION SIZE YEARS QTY
Kit 105400K Bush Kit 05-ON 1
NI 105410 Bush Pump 05-ON 1

bands

NO PART # DESCRIPTION SIZE YEARS QTY
50B 105500 Band 05-ON 1

filters

NO PART # DESCRIPTION SIZE YEARS QTY
55J 105550 Filter TF80SC Oblong Pick Up 05-ON 1
55J 105552 Filter TF81SC Oblong Pick Up 05-ON 1
55J 110550 Filter TF81SC Oval Pick Up 09-ON 1

Transmission must be Disassembled to change Filter.

pistons

NO PART # DESCRIPTION SIZE YEARS QTY
Kit 105570K Piston Kit 05-ON 1
69H 105584 B2 Piston & Retainer 05-ON 1
574D 105574 C1 Balance Piston 05-ON 1

electrical components

Some Solenoids are availble by Special Order. Please allow 10-14 Days for delivery.

NO PART # DESCRIPTION SIZE YEARS QTY
732E 105732 Output Speed Sensor 05-ON 1
NI 105710 Range Switch TF80SC 05-ON 1
NI 105730 Input Speed Sensor 05-ON 1
NI 105750 Wiring Harness - 20 Pin 05-ON 1

Vehicle Information required when ordering

sundry parts

NO PART # DESCRIPTION SIZE YEARS QTY
Kit 101798K End Plug Kit 9mm Bore 03-ON 1
Kit 101799K End Plug Kit 11mm Bore 03-ON 1
Kit 105770K Oversize Solenoid Modulator Valve Kit 05-ON 1
Kit 105780K Oversize C3 Clutch Control Valve Kit 05-ON 1
792J 105792 Differential to Transfer Sleeve 05-ON 1
NI 101780 K2 Clutch Seal Ring Sleeve 03-ON 1
NI 105782 Case Plug 36.5mm 05-ON AR
NI 105784 Case Plug 37.5mm 05-ON Alt
NI 105790 Level Check Plug 05-ON 1
NI 74789 Solenoid Wire Connector Retainer 05-ON 1
NI D148760 Oil Cooler 05-ON 1

Other Sonnax Parts are available on request.
Special Tools may be required.

shift & reprogramme kits

NO PART # DESCRIPTION SIZE YEARS QTY
Kit 105800K Shift Kit TF80SC/AF40-6 05-ON 1
Kit 105802K Shift Kit Ford 6 Speed AWF21 05-ON 1

hard parts

NO PART # DESCRIPTION SIZE YEARS QTY
90A 105900U Pump Assembly TF80SC/AF40-6 (Used) 05-ON 1
91B 105908 C3 Clutch Assembly Complete 05-ON 1
92C 105910K Front Planetary Assembly 05-ON 1
93D 105918 C1 Clutch Assembly Complete 05-ON 1
94E 105922 Reluctor Ring 05-ON 1
95E 105924 Counter Drive Gear Assembly 05-ON 1
96F 105928 Rear Planet & Sprag Assembly 05-ON 1
97G 105934 C2 Clutch Assembly Complete 05-ON 1
980J 105980U Differential Carrier, CX9 & 7 05-ON 1
986J 105986 Transmission Sump, Volvo TF-80SC 05-ON 1

valve bodies

NO PART # DESCRIPTION SIZE YEARS QTY
99J 105942 Valve Body Peugeot, Renault, Opel & Saab 05-ON 1
99J 105942 Valve Body Some Freelander & Volvo 05-ON 1
99J 105944 Valve Body 8 Solenoids Ford & Mazda, Some Freelander & Volvo 05-ON 1
99J 105946 Valve Body Opel Insignia Volvo C30, XC60 & some V50 & XC90 05-ON 1
99J 105946U Valve Body, Opel Insignia Volvo C30, XC60 & some V50 & XC90, Used 05-ON Alt
99J 105948 Valve Body Gen with 8 Solenoids, Fits Mazda CX9, Ford & Volvo 11-ON 1
99J 105950 Valve Body Gen III 15-ON 1

fluids

NO PART # DESCRIPTION SIZE YEARS QTY
NI 49991-01 Lubegard Complete Full Synthetic 946ml Bottle 05-ON AR
NI 49991-06 Lubegard Complete Full Synthetic 5.7 Litre Pack 05-ON AR
NI 49991-20 Lubegard Complete Full Synthetic 20 Litre Pack 05-ON AR